WHAT WE SPECIALISE IN
Automation/Process Control
We specialise in delivering state of the art automation solutions to the Aerospace, Automotive, Chemical, FMCG, Energy, Nuclear, Water, Pharmaceuticals and Medical Devices sectors. This includes implementation of the following systems:
- SCADA Systems
- PLC Systems
- Distributed Control Systems
- Batch Systems (ISA88)
- ISA 95, Enterprise-Control System Integration
- ISA 99, Industrial Automation & Control Security
- Manufacturing Systems
- Serialization / Traceability Systems
- Quality Management Systems
Whether you require a system upgrade, refurbishment, expansion or an entirely new installation, our implementation of technologically advanced control systems will ensure a system design of the highest quality that meets and aims to beat your expectations.
Life Sciences
We comply with current Good Automated Manufacturing Practice (GAMP) guidelines set by the International Society for Pharmaceutical Engineering (ISPE) and the American Society for Testing and Materials (ASTM) E2500 covering all aspects of Pharmaceuticals and Medical devices projects from Production raw materials through to training and hygiene of staff. These guidelines provide a reliable model to ensure that pharmaceutical and medical devices companies remain Good Manufacturing Practice (GMP) compliant while delivering the highest quality products to the end customer. We manage your entire Project Life Cycle in accordance with GAMP Guidelines to respond to regulatory requirements covering cGMP compliance including FDA 21CFR Part 11, EU Annex 11 Volume 4 compliance and data integrity, following a full System Development Life Cycle (SDLC) from Concept (feasibility studies and initial requirements) through to Project (Design, Build, Test, Commissioning and Qualification) to Operation (Periodic reviews and change management) and Retirement(Decommissioning).
The core of our lifecycle activities encompass scientific and risk-based approach to design, build, validation, data-integrity and audit trails and robust data and record transfers between different business systems and manufacturing systems. To accurately achieve compliance to international GMP, we assess your existing and new systems to develop mitigation strategies to address any gaps. Our mitigation strategies are technologically and scientifically focused based on risk and dependant upon Subject Matter Experts (SME) reviews rather than an over reliance on procedural controls.
The Key Concepts of GAMP undertaken by us:
- Product and Process Understanding
- Lifecycle approach within a Quality Management System
- Scalable lifecycle activities
- Science based quality risk management
- Leveraging supplier involvement
We offer the following Project Life Cycle management solution services:
- Consultancy
- Enterprise / System Integration (ISA95)
- Commissioning and Qualification
- Managed Services
System Integration
Offering the complete delivery & service package, with over 20 years of experience of Systems Integration. Based on meeting & wherever possible exceeding customer expectations, projects are delivered in accordance with our formalised system. The knowledge gained as a result of serving Industry over 5 decades enables the Company to be expertly positioned for the design of new systems as well as the replacement (or decommissioning) of unsupportable legacy systems and/or networks including data migration and reporting. Our highly qualified and trained Software Application Engineers have extensive knowledge of numerous (current & legacy) software architectures and hardware platforms. These include:
Enterprise systems: Enterprise Application Software (SAP) Enterprise Resource Planning (ERP), Material Requirements Planning (MRP) and Manufacturing Resource Planning (MRP II).
Information Management Systems: Manufacturing Execution System (MES), Management Information System (MIS)
PLC systems: Siemens (S7, PCS7), Rockwell Logix controllers, , Allen Bradley (PLC5), Texas Instruments, Square D, Modicon, Bristol Babcock, ABB, Mitsubishi.
SCADA systems: Dexterity, RS View, Wonderware Intouch, iFix, FT View SE (distributed application)and many more.
Data Logging and reporting: OSIsoft (PI System), SQL Server, Vantage Point and SSRS
Industrial Internet of Things (IIoT)
This fourth industrial revolution is the most disruptive in industrial automation history, affecting industries from Healthcare to Energy, Transportation and Manufacturing. We embrace this technology and believe that it will power the next industrial revolution, transforming manufacturing and services. The IIoT enables both industries and enterprises to increase efficiency, reliability and productivity in their operations, decreasing cost of installations whilst reducing reliance on human-to-machine interactions. The IIoT enables new business models or revenue sources from useful data that is collected and shared.