Full implementation, availability and performance monitoring of automation systems for a new facility and expansion facility API manufacturing plant CBD crude extract, controlled by Rockwell PCS, Siemens S7-WinCC and Siemens PCS7. Validation compliance activities including data integrity of all associated computerised systems including compliance with the FDA 21CFR Part11 including Data Integrity, Change controls, Risk management and CAPA. 

Provision of   designed, commissioned Control Systems  and developing software standards  ensuring software developed meets the  required standards.Managing software solutions for subcontractors ensuring that client technical and functional requirements are satisfied whilst ensuring that schemes are implemented within budget. We successfully completed project designed and commissioned Control Systems, Chemical dosing systems MCCs, both conventional and intelligent Independent Computing Architecture (ICA) systems (PLC, HMI, SCADA) Power distribution Electrical control panels, HMI integration PLC controlled systems, Control rooms Water treatment system, upgrades, both chemical and UV systems

Complete project delivery on  global projects across Europe, Middle-East and Africa (EMEA). Providing the clients with reactive maintenance and support including Oil and Gas, Automotive, Pharmaceutical, FMCG and Chemical industries. Applying state of the art technologies to optimise production including servers, network infrastructure and software design solutions, Human Machine Interface (HMI) and data reporting using Historian SE and Vantage Point SE, SQL, SSRS.   

Provision of  Automation services and developing software standards  ensuring software developed meets the  required standards.Managing software solutions for subcontractors ensuring that client technical and functional requirements are satisfied whilst ensuring that schemes are implemented within budget. Providing full project development life cycle documentation (e.g. FDS, P& IDs, IO Lists, FATs, SATs and O&M Manuals) and providing training to client staff and subcontractors.

Developed automation systems for various pharmaceutical projects. This included working on the design (BOD through to completion of Detailed Design) for syringe lines, clean utilities, facility monitoring system, BMS, EMS and Laboratories.

Focused on close liaison with Vendors, System Integrators and technology providers for cost and feasibility assessment and providing training to client staff and subcontractors. Automation system design consisted of mainstream technologies such as: Siemens PCS7, Siemens S7, WinCC, Desigo CC, Rockwell Plant Pax

Performing compliance Gap analysis on Siemens Process Control System (PCS7) automation system and the associated Validation life cycle documentation (VMP, URS, FS, IQ, OQ, VSR, etc) against ISPE GAMP, cGMP guidelines and Novartis QMS ahead of FDA Pre-approval Audit Inspection (PAI).  

Computer-based Process Control Systems including Fisher Rosemont DeltaV, Ferranti DCS, PLCs, HMI/SCADA) and GLP related instrumentation in Quality Operations (QO) laboratories. Remedial Action plans, based on Gap analysis